{"id":38113,"date":"2025-07-10T13:49:13","date_gmt":"2025-07-10T13:49:13","guid":{"rendered":"https:\/\/anatol.com\/?p=38113"},"modified":"2025-07-10T14:10:51","modified_gmt":"2025-07-10T14:10:51","slug":"how-to-reduce-plastisol-ink-use-eco-alternatives","status":"publish","type":"post","link":"https:\/\/anatol.com\/ru\/how-to-reduce-plastisol-ink-use-eco-alternatives\/","title":{"rendered":"How to Reduce Plastisol Ink Use: Eco-Alternatives"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">Screen printing is an art form, but it can also have an environmental impact, especially when using plastisol ink. At Anatol, we\u2019re committed to helping printers adopt sustainable practices without sacrificing quality. This guide explains how to use less plastisol ink and choose eco-friendly alternatives that work with modern screen printing machines. Explore practical strategies for more sustainable screen printing.<\/span><\/p>\n<h2><b>Why Reduce Plastisol Ink Use?<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Plastisol ink, made from PVC and plasticizers, is a popular choice for its durability and vibrant colors. However, its petroleum content and high VOC emissions make it a less sustainable option. Reducing plastisol use can:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Lower your environmental footprint<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Decrease waste and cleanup costs<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Meet growing demand for sustainable apparel<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">With the right strategies and <\/span><a href=\"https:\/\/anatol.com\/screen-printing-presses\/\"><span style=\"font-weight: 400;\">Anatol\u2019s advanced screen printing machines<\/span><\/a><span style=\"font-weight: 400;\">, you can achieve stunning results while going green.<\/span><\/p>\n<h2><b>Strategies to Reduce Plastisol Ink Consumption<\/b><\/h2>\n<h3><span style=\"font-weight: 400;\">1. Optimize Your Screen Printing Setup<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Using less ink starts with precision. Anatol\u2019s automatic screen printing presses deliver consistent ink deposits and help minimize waste. Here\u2019s how to optimize your setup:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Use finer mesh screens<\/b><span style=\"font-weight: 400;\">: Screens with a 200- to 230-mesh count lay down thinner ink layers, reducing plastisol use while maintaining quality.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Adjust squeegee pressure<\/b><span style=\"font-weight: 400;\">: Adjust the squeegee pressure to push less ink through the screen and save resources.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Calibrate your press<\/b><span style=\"font-weight: 400;\">: Regular maintenance of your <\/span><a href=\"https:\/\/anatol.com\/equipment\/\"><span style=\"font-weight: 400;\">Anatol equipment<\/span><\/a><span style=\"font-weight: 400;\"> ensures accurate ink application.<\/span><\/li>\n<\/ul>\n<h3><span style=\"font-weight: 400;\">2. Incorporate Ink Additives<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Plastisol ink additives can help you use less ink while achieving desired effects. Common additives include:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Reducers<\/b><span style=\"font-weight: 400;\">: Lower ink viscosity for smoother printing with less ink.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Soft-hand bases<\/b><span style=\"font-weight: 400;\">: Create softer prints with thinner ink layers, reducing plastisol volume.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Always test additives on a small batch to make sure they work well with your screen printing setup..<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">3. Embrace Efficient Printing Techniques<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Techniques like halftone printing and negative space designs use less ink by including lighter coverage areas. Additionally, using a mat-down screen after flash curing can soften prints without extra ink layers. These methods pair perfectly with Anatol\u2019s <\/span><a href=\"https:\/\/anatol.com\/conveyor-dryers\/solutions-electric-conveyor-dryer\/\"><span style=\"font-weight: 400;\">electric dryers<\/span><\/a><span style=\"font-weight: 400;\"> for precise curing.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-33180 aligncenter\" src=\"https:\/\/anatol.com\/wp-content\/uploads\/2016\/04\/Solutions-electric-conveyor-dryers.webp\" alt=\"Solutions Electric Dryer\" width=\"1200\" height=\"800\" srcset=\"https:\/\/anatol.com\/wp-content\/uploads\/2016\/04\/Solutions-electric-conveyor-dryers.webp 1200w, https:\/\/anatol.com\/wp-content\/uploads\/2016\/04\/Solutions-electric-conveyor-dryers-300x200.webp 300w, https:\/\/anatol.com\/wp-content\/uploads\/2016\/04\/Solutions-electric-conveyor-dryers-1024x683.webp 1024w, https:\/\/anatol.com\/wp-content\/uploads\/2016\/04\/Solutions-electric-conveyor-dryers-768x512.webp 768w, https:\/\/anatol.com\/wp-content\/uploads\/2016\/04\/Solutions-electric-conveyor-dryers-800x533.webp 800w, https:\/\/anatol.com\/wp-content\/uploads\/2016\/04\/Solutions-electric-conveyor-dryers-600x400.webp 600w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/p>\n<h2><b>Eco-Friendly Alternatives to Plastisol Ink<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Switching to eco-friendly inks is a powerful way to reduce reliance on plastisol. Here are top alternatives:<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">1. Water-Based Inks<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Water-based inks are a sustainable choice, containing fewer solvents and no PVC. They absorb into the fabric to create a smooth, breathable finish, making them well-suited for lightweight textiles. Benefits include:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Lower VOC emissions<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Easier cleanup with water<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Works well with Anatol\u2019s screen printing presses<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Tip: Use high-solid acrylic (HSA) water-based inks for thicker prints similar to plastisol.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">2. Discharge Inks<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Discharge inks remove dye from dark fabrics and replace it with pigment, creating soft, vibrant prints without heavy ink layers. They are PVC-free and environmentally friendly, making them an excellent alternative to plastisol.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">3. Soy-Based and Vegetable-Based Inks<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Soy-based inks, like hydro-soy, blend water and soy oil for vibrant colors with lower VOCs. Vegetable-based inks, made from linseed or corn, break down naturally and are recyclable. Both are excellent for eco-friendly screen printing.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">4. UV-Curable Inks<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">UV-curable inks cure instantly under UV light, reducing waste and stopping solvent emissions. While energy-intensive, they\u2019re a durable, eco-conscious option for non-porous substrates.<\/span><\/p>\n<h2><b>How Anatol Supports Sustainable Printing<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">At Anatol, we empower printers to go green with cutting-edge equipment. Our<\/span><a href=\"https:\/\/anatol.com\/products-category\/automatic\/\"> <span style=\"font-weight: 400;\">automatic presses<\/span><\/a><span style=\"font-weight: 400;\"> and<\/span><a href=\"https:\/\/anatol.com\/products-category\/screen-printing-conveyor-dryers\/\"> <span style=\"font-weight: 400;\">dryers<\/span><\/a><span style=\"font-weight: 400;\"> deliver precise results while supporting eco-friendly inks and efficient ink use. Plus, our team offers expert guidance on transitioning to sustainable practices.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Are you prepared to reduce your plastisol ink consumption? Contact Anatol to explore our eco-friendly solutions!<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-32908 size-full\" src=\"https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-scaled.webp\" alt=\"Ink mixer blending colors for precise screen printing designs\" width=\"2560\" height=\"1615\" srcset=\"https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-scaled.webp 2560w, https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-300x189.webp 300w, https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-1024x646.webp 1024w, https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-768x484.webp 768w, https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-1536x969.webp 1536w, https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-2048x1292.webp 2048w, https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-800x505.webp 800w, https:\/\/anatol.com\/wp-content\/uploads\/2024\/10\/Ink-mixer-blending-colors-for-precise-screen-printing-designs-600x378.webp 600w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/p>\n<h2><b>Conclusion<\/b><\/h2>\n<p><span style=\"font-weight: 400;\">Using less plastisol ink and choosing eco-friendly inks like water-based, discharge, or soy-based is good for your business and the environment. With Anatol\u2019s screen printing equipment, you can implement these changes seamlessly, delivering high-quality, sustainable prints. Start small, experiment with new inks, and let Anatol guide you toward a greener future in screen printing.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Learn how to reduce plastisol ink use in screen printing with eco-friendly alternatives like water-based, discharge, and soy-based inks. Optimize your setup with Anatol\u2019s advanced presses to minimize waste while maintaining quality. Discover sustainable practices for vibrant, environmentally conscious prints.<\/p>\n","protected":false},"author":290,"featured_media":38117,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[4,17,8,22],"tags":[],"class_list":["post-38113","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-screen-printing-an","category-screen-printing-equipment-blog","category-screen-printing-presses-blog","category-screen-printing-techniques-blog"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.3.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>How to Reduce Plastisol Ink Use: Eco-Friendly Screen Printing Alternatives<\/title>\n<meta name=\"description\" content=\"Learn how to reduce plastisol ink use in screen printing with sustainable strategies and eco-friendly alternatives like water-based, discharge, and soy-based inks. 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